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Pin Brazing / Safebonding
EP10 / EP30 / EPX10
Stanley is a total solution provider for Signal and Track Connections. Pin brazing or Safebonding offers several key advantages over the conventional bolted connections. From ease of installation, less labor, lower material costs over time, increased reliability, better internal resistance, and less susceptible effects to corrosion makes this a powerful solution.
Features:
- Choice of two different Signal Bonding Systems.
- Used globally by over three hundred Railways w/o any documented derailments
- The only system that achieves ZERO martensite (Safebond® system)
- All types and sizes of connectors and cables
- Signaling, Power Return / Traction, and Grounding
Facts About Pin Brazing:
- Transition resistance in the braze: only 5 micro ohms
- Melting temperature of solder: 1,100 F., / 600 C. degrees
- Binding strength: 50 kp/mm2
- Shear Strength:25 kp/mm2
- Brazing time: 2 sec.
- Time to make a complete bond: Less than 2 minutes.
Shear Strength:
- Pin Brazing shear strength application = 3730N / 838 pounds
- Safebond Application = 8240N / 1852 pounds
Specifications
| Description | Safe Bond |
|---|---|
| Temperature Needed to Melt solder | |
| Electric Arc | Between the Brazing pin and top of the Cable lug. |
| Lug Differences | Cable lug is solid with no hole. |
| Solder Location | The cable lug is equipped with solder material. Brazing flux is added manually before brazing. |
| Flux Application | The brazing flux and solder material is positioned in the brazing area before the electric arc operation starts. |
| Model | Description |
|---|---|
| BG10100 | Pin Brazing Gun |
| BG20200 | Safebond Brazing Gun |
| BG20400 | Heavy Duty Safebond Brazing Gun |
| 72970 | Econect Brazing Unit |
| EP30200 | Medium Duty Electric Pin Brazing Unit |
Accessories
| Model | Description |
|---|---|
| 35809 | Earthing Cable |
| 52797 | Electrode Holder w/Plastic Washer |
| 35819 | Extension Cable for Earth 5 M |
| 35820 | Extension Cable for Grinding |
| 35818 | Extension Cable for S4 Pistol |
| 66266 | Ground Clamp Assembly |
| 37946 | Hole Punch Tool, 9.5 mm |
| 35817 | Long Cable for S4 Pistol 4.5 mm |
| 35810 | Grind Stone |
| 62214 | Pigtail Charge Adapter |
| 35808 | Carbide Burr Type C |
| 35816 | Standard Cable for S4 Pistol |
| 39434 | Battery 30 Ahf Ep60000 |
| 35866 | Battery Charger |
| 41769 | Battery Charger 20 A, 36 V Dc Plg |
| 35867 | Genisis Battery Model #G13Ep |
| 35826 | Pin Holder for 8 mm & 9.5 mm |
| 35825 | Extra Long Pin Holder & Ring |
| 59036 | Pin Holder (For Pin Brazing With X for Gun) |
| 35827 | Pin Holder M8 |
| 35830 | Ring Holder 8 mm & 9.5 mm |
| 35831 | Ring Holder M8, M10, M12 |
| 37945 | S4 Gun 8 mm Pin & Ring Holder Ex |
| 35835 | Brazing Pin 8 mm |
| 35836 | Brazing Pin 8 mm Extra Silver |
| 35839 | Brazing Pin M12 |
| 35840 | Brazing Pin M8/12 |
| 35832 | Ceramic Ring 8 mm |
| 35834 | Ceramic Ring 12 mm |
| 39244 | Bond 25 mm (L=200 mm) |
| 39705 | Bond Wire 16” OAL X 25 mm |
| 39242 | 3/16” Bond Crimpable Sleeve |
| 39243 | 3/16” Bond (L = 300 mm) |
| 39706 | Bond Wire 24” OAL X 25 mm |
| 35844 | Contact Bond 25 mm (L = 145 mm) |
| 37944 | Rail Bond 50 mm (2) 1 (85 mm) |
| 41635 | Signal Bond Wire 24” |
| 40366 | Signal Extension Bond 3/16” (170 mm) |
| 47523 | Braze Lug for 25 mm Cable |
| 35847 | Cable Shoe 10 mm |
| 35857 | T-Bolt M8 Type C |
| 48844 | Pak-Electrode 12 |
| 41229 | Pin Brazing Kit 110 Vac (Includes Ep30200, Bg10100, 3-40409, 35866, Hge10121) |
| 56723 | 12 Vdc/110 Vdc Pin Brazing Kit |
| 41230 | Pin Brazing Kit, 12Vdc/110Vac(Includes: Ep30200,Bg10100,3-40409, 35866, 35807,47320, 35808, 35812, 35818, 35819) |
